High-Performance Candle Filtration for Carbide Grinding

Advanced One Micron Candle Filtration System for Reliable Industrial Performance

One Micron Candle Filtration System

The One Micron Candle Filtration System is a cutting-edge solution designed for industries requiring precise filtration of contaminants. It ensures enhanced tool life, minimal maintenance and improved overall productivity by delivering top-notch filtration This is a premium solution that is cleverly designed for use with Carbide Tool & Cutter Grinding Machines to give you the following benefits.

Key Features:

  • Huge reduction in cost per tool manufactured. 
  • The sludge is automatically removed, made oil free and ready for sale. 
  • LEX Centralized Filtration System and chiller for multiple machines help save your precious shop floor space.
one micron 3

Lex candle filtration system enables

  • Retention of oil quality for a very long time – less cost spent on oil.
  •  Less wear and tear of moving parts of the machine – less downtime & lower cost on machine maintenance.
  • Reduction in number of dressings of the grinding wheel– less cost per tool ground.
  • Use of high cutting speeds and feed rates – higher productivity.
  • Better surface finish and accuracy of tools – little or no rejection of tools.
  •  The machine grinds with coolant supply even during backwash-higher productivity.

Advantages and Features of using LEX Candle Filtration

Each filter candle is composed of thousands of special thin wafers. When dirty oil passes from OD to ID of the candle, carbide particles are filtered

Filter candles are automatically backwashed and cleaned periodically

Automatic oil suction mechanism removes oil from the sludge basket, thus reducing wastage of oil and leaving carbide sludge ready for sale.

Replaceable filter candle lasts between 9,000 to 15,000 working hours (when used with recommended moisture-free oils)

Optionals

Magnetic Drum Separator

Magnetic Drum Separator removes ferrous particles from the coolant. When used as a pre-filter option, life of the candle filter is enhanced
further.

Mist Extractor

Mist Extractor removes oil mist and provides healthy and safe shop-floor environment.

Chiller

Chiller ensures temperature stability of cutting oil.

Chip conveyor

Chip Conveyor is used for automatic movement of sludge to a desired location.

Where Our Candle Filtration System Excels

The One Micron Candle Filtration System is versatile and supports a wide range of industrial processes. 

Applications :

  • Grinding Coolant Filtration: Ensures longer tool life and cleaner grinding.
  • Carbide Filtration Systems: Provides superior filtration for tough materials.
  • HSS Grinding: Maintains precision and minimizes downtime.
  • Cast Iron Honing: Optimizes surface finish by eliminating impurities.

Trusted by Leading Industries

Our candle filtration systems are trusted by industry leaders for precision, durability and cost-efficiency.

  • Machine Tool Manufacturers: Enhances machine efficiency by reducing wear.
  • Automobile Industry: Supports critical production processes like assembly and finishing.
  • Auto OEMs: Delivers reliable performance to meet high manufacturing standards.

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    Optimize Your One Micron Candle Filtration with Lex Technoaid

    Technical Specification

    No. of Machines Connected

    L (mm)

    W (mm)

    H (mm)

    1


    1350


    1250

    1650

    2


    2550


    1250

    1650

    3


    3350


    1400

    1650

    4


    3880


    1500

    1650

    5


    4700


    1600

    1650

    CHILLER UNIT-SIZES

    6,000KCAL/HR. - 2 TR

    650

    750

    1200

    9,000KCAL/HR. - 3 TR

    750

    750

    1500

    12,000KCAL/HR. - 4 TR

    850

    850

    1700

    15,000KCAL/HR. - 5TR

    850

    1200

    1600

    8,000KCAL/HR. - 6 TR

    900

    1400

    1800

    N.B: Dimensions in mm. – Due to continuous improvements, designs may change without prior notice

    Explore Our one micron candle filtration

    LEX Candle Filtration Systems can be retrofitted with machines like

    FAQs

    1.What is a 1 Micron Candle Filtration System?

    A filtration system that removes particles as small as 1 micron, ensuring high precision and clean industrial processes.

    2. What materials can the one Micron Candle filtration system handle?

    It works effectively with carbide, HSS (High-Speed Steel), and cast iron.

    3. How does this system improve productivity?

    The 1 Micron Candle Filtration System improves productivity by removing fine contaminants from fluids. This ensures smooth and efficient machine operations while reducing wear and tear on equipment. The result is enhanced performance and minimal downtime.

    4.What are the main applications of this system?

    It is ideal for grinding coolant filtration, carbide filtration, HSS grinding, and cast iron honing.