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Automated coolant top-up systems

The function of these systems is to hold and deliver a consistent ratio of coolant to DM water to multiple coolant systems in the shop floor. The coolant is sucked from the oil barrel through a dosing pump and pumps out a pre-set ratio of oil to water into the tank. The system is equipped with a stirrer to maintain consistency of mixing. The system tops up the coolant at the correct ratio into individual coolant tanks automatically, once the level of coolant in the tank becomes low. This way the consistency of coolant is maintained in all the coolant systems in the plant.

Benefits of Automated Coolant Top-Up Systems

  • No Manual Effort: Automates coolant mixing and refilling.
  • Consistent Quality: Maintains precise oil-to-water ratio.
  • Better Accuracy: Enhances component finish and precision.
  • Efficiency: Prevents downtime and reduces wastage.
  • Cost-Effective: Saves labor and extends equipment lifespan.

How It Works

The Science Behind the System

  1. Coolant Draw: The system draws coolant from an oil barrel through a dosing pump.
  2. Precise Mixing: The pump mixes coolant and demineralized water at a pre-set ratio.
  3. Consistency Maintenance: A built-in stirrer ensures the mixture remains uniform.
  4. Automated Top-Up: The system detects low levels in individual tanks and refills automatically.

Why Choose Our Automated Coolant Filling System?

  • No Manual Intervention: Fully automated operations save time and labor.
  • Consistent Ratios: Precise oil-to-water ratio maintained across all machines.
  • Built-In Stirrer: Ensures uniformity of the coolant mixture.
  • Enhanced Machine Performance: Reduces wear and tear on components.
  • Customizable for Your Needs: Tailored to fit diverse industrial setups.

Advantages

  • No manual intervention for coolant top-up.
  • Consistent oil to water ratio maintained in all coolant systems.
  • Improvement in component accuracy and finish, resulting from good quality of coolant.

Industries We Serve

Built for Demanding Environments

  • Automotive: Ideal for CNC machining and engine part manufacturing.
  • Aerospace: Ensures high-quality finishes for precision components.
  • Medical Devices: Maintains strict quality standards in production.
  • Defense: Reliable coolant management for heavy-duty manufacturing.

Technical Specification

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     Feature

    Specification

     Mixing Ratio

    Adjustable (e.g., 1:20 to 1:50)

     Pump Capacity

     5-50 liters/minute

     Power Supply

    220V / 50Hz

    Tank Volume

     Customizable (100-1000L)

    Stirrer Speed

    120 RPM

    Materials Compatibility

    Oil-based and water-based coolants

    FAQs

    1. What is an Automated Coolant Filling System?

    It’s a system that automatically mixes coolant and water in the right ratio and tops up your machines without any manual work.

    2. What happens if the coolant runs low?

    The system detects low levels and automatically refills the tank with the correct mix.

    3. What industries can use this system?

    It’s ideal for automotive, aerospace, medical devices, defense, and any industry that uses precision machines.

    4. Is Automated Coolant Filling System safe to use?

    Yes, it reduces the risk of spillage and ensures consistent operation, making it safe for your team and machines.