Advanced Filtration Solutions for the Railway Industry

Enhancing Durability, Precision & Operational Efficiency in Railway Manufacturing

Advanced Filtration Solutions for Railway Manufacturing

Railway manufacturing involves heavy operation for manufacturing for wheels, axles, braking systems and structural components. These processes generate metal chips, coolant contamination, oil mist and fine particulates, which can reduce tool life, cause defects and increase operational downtime.

LEX TECHNOAID’s advanced filtration solutions optimize coolant purity, oil filtration, mist extraction and chip management, ensuring flawless machining, extended equipment lifespan and improved production efficiency.

Key Challenges in railway industry	LEX TECHNOAID’s solutions
Coolant contamination causing tool wear and poor surface finish.	Centralized Coolant Filtration eliminates fine particles and maintains coolant quality.
Excessive chip accumulation in CNC machining and drilling.	Chip Conveyors and Separators efficiently remove chips for smoother operations.
Oil mist and airborne particles affecting worker safety.	Mist Extraction System improve air quality and meet safety standards.
Frequent machine downtime due to filter clogging and unclean fluids.	Self-cleaning and Automated Filtration System reduce maintenance needs.
Hydraulic oil degradation affecting machine efficiency.	Advanced Hydraulic Oil Filtration ensures smooth operation and longer service life.

Applications

Grinding

Honing

Drilling

Boring

Trepanning

Burnishing

Milling

Gear Grinding

Cam Shaft Grinding

Crank Shaft Grinding

Cylinder Block Honing

Hydraulic Cylinder Honing

Pneumatic Cylinder Honing

Deep Hole Drilling

Gun Drilling

BTA Drilling

Boring Trepanning

Ejector Drilling

Roller Burnishing

Skiving

Gun Reaming

Cylinder Boring

Piston Grinding

Centerless Grinding

Double Disc Grinding

Single Pass Honing

Creep Feed Grinding

Cam Grinding

Lex Technoaid’s Value Proposition

Products catered to Railway Industry

Through Coolant System

These systems are specifically designed to filter coolant up to 10 Microns or finer.

Chip Conveyor

Automates chip handling, keeping machine areas clean and enhancing operational efficiency during machining processes.

Compact "U" Band & Paper-Band Filter

Space saving filtration unit which uses a "U" band filter for efficient removal of fine particles from coolant and oil.

Magnetic Drum Separator & Magnetic Candle

Removes ferrous particles from coolants, ensuring cleaner liquids and extending tool life

Centralized Filtration System

Efficiently filters coolant and oil from multiple machines, improving accuracy and reducing downtime.

Customized Filtration System

Tailored filtration solutions designed to meet specific industrial needs, ensuring optimal coolant purity and machine performance.

Cartridge & Bag Filter

Versatile filtration systems for capturing solid contaminants, suitable for various industrial applications.

Chiller & Panel Air Conditioner

Maintains optimal temperature for hydraulic oils, coolants and electronic control panels, ensuring equipment longevity

Automated Coolant Filling System

Automates the replenishment of coolants, minimizing manual errors and optimizing fluid levels for machine operations.

Mist/Fume/Dust Extraction System

Captures and removes airborne contaminants, promoting a safer and cleaner work environment.

One Micron Candle Filtration- Carbide

Ultra-fine filtration down to one micron, perfect for carbide tool manufacturing, maintaining superior coolant quality.