High Pressure Through Coolant System for Precision Machining

Filtration Solutions Designed to Deliver Optimal Coolant Quality Pressure and Flow

Through Coolant Filtration Systems

A Through Coolant Filtration System filters coolant to 10 microns or finer, ensuring clean coolant delivery for high-precision machining. These systems include options like cartridge filters, bag filters and compact band filters, which are selected based on chip volume and filtration needs. Integrated with a high-pressure pump, the system ensures the desired coolant flow and pressure for optimized performance. The high pressure pump in CTS supplies clean coolant through the spindle with the desired flow and pressure

Advantages of Through Coolant Filtration Systems

  1. Enhanced Rotary Joint Life: Prolongs the lifespan of coolant rotary joints on spindles.
  2. Optimized Coolant Delivery: Provides precise flow and pressure for efficient operation.
  3. Finer Filtration Capability: Supports tools with smaller coolant holes for improved performance.
  4. Seamless Integration: Easily integrates with existing coolant systems.
  5. VFD Compatibility: Enables adjustable flow and pressure settings for greater flexibility.
high pressure through coolant filtration system

key Product

CTS with Cartridge Filters

CTS with Cartridge Filters for fluid pump flow up to 30 lpm

The CTS with Cartridge Filters system features two-stage filtration for precise coolant management. The first filter provides filtration from 100 to 200 microns with a reusable filter element, while the second filter offers 20-micron filtration using a throw-away type filter element. This system is designed for a coolant flow of 20 to 30 lpm and pressure ranging from 15 to 25 bar.

Key Features

  • First Filter: 100 to 200 microns with reusable filter element
  • Second Filter: 20 microns with throw-away type filter element
  • Coolant Flow: 20 to 30 lpm
  • Pressure: 15 to 25 bar

CTS with Compact Band Filter

The CTS with Compact Band Filter system is designed for a coolant flow of 20 to 40 lpm and pressure of 20 to 40 bar. This system is optimized for minimal manual intervention and can achieve filtration up to 20 microns. An optional 10-micron Cartridge/Bag Filter can be added to improve filtration efficiency.

Key Features

  • Coolant Flow: 20 to 40 lpm
  • Pressure: 20 to 40 bar
  • Filtration Level: Up to 20 microns, with an option for a 10-micron filter
  • Minimal Manual Intervention: Designed for ease of use
through coolant filtration system

CTS with Two-Stage Filtration

CTS Two-Stage Filtration System

The CTS with a Two-Stage Filtration system features first-stage filtration up to 20 microns using a Compact Band Filter, followed by second-stage filtration up to 5 microns with Duplex Cartridge/Bag Filters. This system is designed to handle coolant pressures up to 200 bar, ensuring precision filtration for various industrial applications

Key Features

  • Coolant Flow: 20 to 40 lpm
  • Pressure: 20 to 40 bar
  • Filtration Level: Up to 5 microns, optional 10 micron filter
  • Minimal Manual Intervention: Requires less operator involvement

Why Choose a Through Coolant Filtration System?

  1. Versatile Flow Range: Handles flow rates from 20-30 LPM, ensuring compatibility with low-to-medium coolant demands.
  2. Dual Filtration: Reusable 200-micron filter and disposable 20-micron filter for extended utility.
  3. Compact Design: Space-efficient system ideal for CNC setups.
  4. Pressure Range: Supports pressures from 15-25 bar for consistent coolant delivery.

Technical Specifications

Variant

Flow Rate

Pressure Range

Filtration Level

Filter Type

CTS with Cartridge Filters

20-30 lpm

15-25 bar

20 Microns

Cartridge Filters

CTS with Compact Band Filter

20-40 lpm

15-25 bar

20 Microns

Compact Band Filter

CTS with Two-Stage Filtration

Up to 200 lpm

Up to 200 bar

5 Microns

Duplex Bag Filters

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    FAQs

    1. How does a CTS differ from a standard coolant filtration system?

    CTS delivers high-pressure, fine-filtered coolant through the spindle, unlike systems that cool externally at lower pressure. This improves chip removal, cooling and cutting precision.

    2 . What pressure range is supported for through-spindle coolant delivery?

    LEX CTS systems operate from 15 to 200 bar, depending on the system configuration and machining application.

    3. What filtration levels are used to prevent nozzle clogging?

    CTS units use multi-stage filtration from 100 microns down to 5 microns, ensuring protection of small coolant channels in tools.

    4. How does CTS improve tool life and machine performance?

    By providing clean coolant under precise pressure, CTS reduces thermal load, extends rotary joint and tool life and stabilizes machining performance.

    5. Can CTS units be retrofitted to existing CNC machines?

    Yes. LEX designs CTS systems for seamless integration with existing coolant lines and CNC setups.