In advanced milling operations, coolant delivery plays a vital role in maintaining surface quality, dimensional accuracy and tool longevity. As industries push for tighter tolerances and faster cycle times, conventional low-pressure systems and basic filters often fall short, leading to inconsistent quality and unplanned downtime.
This is where a High Pressure Through Coolant System becomes essential. By delivering clean, pressurized coolant directly through the spindle or tooling, it effectively evacuates chips, controls cutting temperatures and supports consistent material removal rates. Choosing the right Through Coolant Filtration System requires a close evaluation of system pressure, flow capacity and filter efficiency.
Why Clean, Pressurized Coolant Matters in Milling
In milling, especially when cutting hard alloys or producing tight tolerance parts, coolant quality and delivery pressure directly influence:
- Tool edge integrity and wear resistance.
- Chip evacuation from deep pockets or tight tool paths.
- Thermal stability of both the tool and workpiece.
- Prevention of built-up edge and surface defects.
- Reduced machine downtime due to clogged coolant lines or irregular flow.
Even small contaminants or inconsistent pressure can lead to tool breakage, irregular finishes or rework. A reliable Coolant Filter Machine ensures uninterrupted, high-efficiency coolant flow with the right particle filtration.
How to Choose a High-Pressure Coolant System?
When selecting a system for your milling setup, evaluate the following criteria:
- Pressure Range: For milling, pressures from 20 bar to 70 bar are typically effective, depending on the tool and material.
- Micron Rating: A filter capable of capturing particles down to 20 microns or finer is preferred.
- Flow Rate: Choose systems that handle between 20 to 40 LPM to match spindle and pump requirements.
- System Integration: Ensure compatibility with your current machine tool or centralized coolant system.
- Maintenance Efficiency: Opt for solutions with accessible filter elements and minimal operator intervention.
What Sets Lex Technoaid’s Through Coolant Filtration System Apart
To meet the evolving needs of milling operations, Lex Technoaid offers specialized High-Pressure Coolant System solutions designed for durability, consistent flow and minimal maintenance.
Unlike generic systems that often disrupt production during maintenance, Lex Technoaid’s Through Coolant Filtration System is engineered for seamless chip evacuation and coolant purification, even under high-speed conditions.
Lex Technoaid’s High-Pressure Coolant Systems Solutions Include:
CTS with Cartridge Filters
- Dual-stage filtration: 200-micron reusable and 20-micron disposable filters.
- Flow rate: 20 to 30 LPM.
- Pressure: 15 to 25 bars.
- Ideal for milling tools with moderate coolant needs.
CTS with Compact Band Filter
- Filtration up to 20 microns with optional 10-micron cartridge or bag filter.
- Flow rate: 20 to 40 LPM.
- Pressure range: 20 to 40 bar.
- Excellent for chip-heavy milling processes like slotting and roughing.
- Optional add-ons allow adaptability based on coolant contamination levels.
CTS with Two-Stage Filtration
- Stage 1: Compact Band Filter for coarse chip and sludge removal.
- Stage 2: Duplex cartridge or bag filters for 5-micron fine filtration.
- Supports pressure up to 200 bar for specialized high-speed applications.
- Best suited for finish milling or multi-tool CNC centers requiring high coolant cleanliness.
These systems are engineered for easy integration with modern CNC machines and can be scaled for either standalone workstations or centralized filtration setups.
Final Word
From aerospace and automotive part manufacturers to mold and die shops, Lex Technoaid’s High-Pressure Coolant Systems solutions help maintain production efficiency, reduce fluid waste and extend tool life. Whether you need a compact Coolant Filter Machine or a fully integrated Through Coolant Filtration System, our setups are designed to meet the demands of modern machining operations.
Looking to upgrade your milling system’s coolant infrastructure?
Contact www.lextechnoaid.com today for a filtration setup that’s engineered for your processor call us at +91 99166 98105.