In high-performance industries such as automotive and aerospace, precision, speed and reliability define manufacturing success. As machining operations become faster and more complex, managing the byproduct of these processes, metal chips, has become a critical factor in maintaining efficiency and quality. Chip accumulation not only disrupts production flow but also affects coolant purity, tool life and surface finish quality.

This is where Lex Technoaid’s advanced Chip Conveyor Systems come in, providing engineered solutions that streamline chip management and enhance overall manufacturing performance.

Why Efficient Chip Management Matters

Every machining process, from turning and milling to drilling and broaching, produces metal chips in different shapes and sizes. When left unmanaged, these chips can clog coolant lines, increase machine downtime and contaminate the coolant, reducing heat dissipation efficiency. For automotive and aerospace manufacturers, where tolerance control and continuous production are non-negotiable, this leads to significant losses.

An effective chip conveyor system ensures:

• Continuous chip evacuation to prevent clogging or downtime.
• Cleaner coolant, which maintains tool accuracy and life.
• Safe disposal and recycling of ferrous and non-ferrous materials.
• Lower maintenance costs and reduced operator intervention.

How Lex Technoaid’s Chip Conveyors Improve Efficiency

1. Continuous Operation with Hinged Belt Conveyors

The Hinged Belt Conveyor is the backbone of many modern machining setups. Designed to handle long, curly and bushy chips from CNC turning, milling and drilling, it efficiently manages both wet and dry chips.
With a chip handling capacity of up to 500 kg per hour, these conveyors keep machines running without frequent stops. Optional belt designs such as plain, perforated or dimpled make them adaptable to different machining needs, ensuring smooth material flow and less coolant carry-over.

2. Specialized Handling with Scraper Type Conveyors

When machining produces short, broken or powdery chips, Scraper Type Conveyors deliver superior results. They maintain coolant clarity and prevent clogging in machines used for gear shaving, gun drilling and milling.
An optional magnetic deck enhances coolant separation, minimizing chip carryover and improving filtration performance. With capacities between 50 and 300 kg per hour, these conveyors are ideal for high-volume operations in automotive engine and transmission component manufacturing.

3. Precision in Ferrous Chip Removal with Magnetic Conveyors

Aerospace and automotive plants often deal with hard ferrous materials like Inconel, stainless steel and cast iron. Magnetic Chip Conveyors efficiently transport these chips using rare-earth or ferrite magnets, maintaining clean coolant circulation even at steep inclines.
Their ability to operate close to 90-degree inclination minimizes oil wastage and ensures maximum material recovery, aligning with sustainable manufacturing goals.

4. Compact Solutions with Screw and Coil Conveyors

In space-restricted machine beds or trenches, Screw and Coil Conveyors provide a smart solution for localized chip removal. Compact yet powerful, they handle 50 to 250 kg per hour of chips without interrupting the machining process.
These systems are particularly valuable in aerospace machining setups where multiple compact workstations require individual chip evacuation without large external conveyors.

5. Integrated Filtration with Self-Cleaning Filter Drum Conveyors

Modern production floors demand systems that manage both chip disposal and coolant cleanliness. Lex Technoaid’s Conveyor with Self-Cleaning Filter Drum offers filtration up to 100 microns, eliminating the need for external filters.
This system is highly effective in aluminum and cast iron machining, which generates fine particles that can degrade coolant quality. The compact design saves floor space while ensuring clean coolant return to the machine, reducing maintenance frequency and downtime.

6. All-in-One Performance with Double Deck Conveyors

In complex production setups where multiple chip types are generated, the Double Deck Conveyor provides a unified solution. Combining the functions of hinged belt and scraper conveyors, it efficiently handles ferrous and non-ferrous chips, from long to powdery types.
It ensures coolant filtration up to 100 microns while saving floor space and enhancing operational uptime, making it ideal for high-volume automotive and aerospace component lines.

Applications Across Automotive and Aerospace Sectors

Automotive Manufacturing

In automotive plants, chip conveyors support machining lines for cylinder blocks, crankshafts, camshafts and gearbox housings. Efficient chip evacuation ensures smooth coolant flow, better surface finish and extended tool life. Centralized conveyor setups also simplify chip collection for recycling, contributing to sustainability and cost reduction.

Aerospace Component Production

Aerospace machining involves high-strength alloys that generate fine and abrasive chips. Lex Technoaid’s conveyors, combined with optional magnetic decks and filtration systems, ensure consistent chip removal even under extreme operating conditions. This maintains part integrity and meets the stringent tolerances required for turbine, landing gear and engine component production.

Sustainability and Operational Value

Lex Technoaid designs its chip conveyors with a focus on long-term reliability and minimal maintenance. Each system reduces coolant wastage, supports material recovery and minimizes operator involvement. The use of energy-efficient drives and modular designs further helps reduce the total cost of ownership, aligning with modern industry goals of lean and green manufacturing.

Conclusion

Chip conveyors are not just accessories. They are essential components of a productive, safe and sustainable machining environment. Whether managing fine carbide chips or heavy ferrous waste, Lex Technoaid’s range of Hinged Belt, Scraper, Magnetic, Screw, Filter Drum and Double Deck Conveyors ensures uninterrupted performance, cleaner coolant and higher machine uptime.

By integrating these systems into automotive and aerospace production lines, manufacturers can achieve greater efficiency, precision and long-term cost savings.

Get in Touch

Ready to enhance your automotive or aerospace machining performance with reliable Chip Conveyor Systems?
Contact our team today to explore the best solutions for your production floor.

Call us at +91 99166 98105 or email marketing@lextechnoaid.com to get started.