Double Deck Chip Conveyors
Double Deck Chip Conveyors
Lex Technoaid’s Double Deck Conveyors are designed to provide a single, reliable solution for managing all types of chips, including long, short, coiled, ferrous, and non-ferrous chips in demanding machining environments. Combining the functionality of both Hinged Belt Conveyors and Scraper Type Conveyors, these systems ensure maximum efficiency in chip removal while maintaining high coolant quality.
Our Double Deck Conveyor systems are widely used in CNC machining, gear manufacturing, and high-volume production setups where multiple chip types are generated during operations.
Key Features of Lex Technoaid Double Deck Conveyors
- Dual-Stage Chip Handling: Integrates two conveyor mechanisms in a single unit for handling mixed chip loads efficiently.
- Coolant Filtration Up to 100 Microns: Ensures a cleaner coolant supply without requiring additional filtration units.
- High Load Capacity: Designed to manage heavy chip loads in large-scale machining operations.
- Customizable Widths (250 mm to 1000 mm): Adapts to various machine setups and production requirements.
- Heavy-Duty Build: Built with robust materials to withstand continuous operation in industrial environments.
- Minimal Coolant Loss: Optimized design prevents coolant wastage during chip transportation.
Advantages of Using Double Deck Conveyors
- Versatile Chip Management: Efficiently handles mixed chip types in a single conveyor system.
- Space-Saving Design: Eliminates the need for multiple conveyors, reducing floor space usage.
- Improved Productivity: Minimizes downtime caused by chip accumulation and coolant contamination.
- Cost-Efficient Operation: Reduces maintenance frequency and consumable usage compared to separate conveyors.
Applications of Double Deck Conveyors
Lex Technoaid Double Deck Conveyors are ideal for:
- CNC Machining Centers
- Gear Shaping and Gear Grinding
- Milling and Broaching Machines
- Gun Drilling and Boring Operations
- High-volume Production Lines handling multiple chip types
- CNC Machining Centers
Industries We Serve
Manufacturers trust our Double Deck Conveyor systems in:
- Automotive
Used in machining of transmission housings, crankshafts, and engine blocks where both long and short chips are produced simultaneously, ensuring smooth removal and clean coolant circulation. - Aerospace
Ideal for handling mixed ferrous and non-ferrous chips generated while machining titanium and aluminum alloy components, maintaining cleanliness and accuracy in high-precision environments. - Machine Tool Manufacturing
Integrated by OEMs into CNC and gear machining equipment for comprehensive chip handling, offering a single solution for varied chip types without additional filtration systems. - Heavy Machinery
Supports chip evacuation from large-scale boring and milling machines used in construction and industrial equipment production, managing heavy chip loads efficiently. - Defense
Used in machining complex components and hardened steel materials, ensuring uninterrupted chip flow and coolant clarity during high-volume weapon and ordnance manufacturing. - Pump and Valve Manufacturing
Removes multiple chip forms generated during drilling and boring of cast and stainless-steel housings, reducing maintenance downtime and improving coolant life. - Carbide Cutting Tools
Handles both powdery and coiled chips formed during grinding and shaping processes, ensuring effective chip evacuation without contaminating fine coolant systems. - Medical Device Manufacturing
Ensures clean removal of ferrous and non-ferrous chips generated during machining of surgical and diagnostic device components, maintaining hygiene and surface finish quality. - Railway and Food Processing Industries
Used in the manufacturing of rail components and stainless-steel food equipment, where efficient multi-type chip removal supports cleaner machining and longer coolant life.
FAQs - CENTRALIZED COOLANT FILTRATION SYSTEMS
A Centralized Coolant Filtration System is a single filtration unit designed to supply clean coolant to multiple machines across a shop floor, ensuring consistent pressure, temperature and clarity.
Unlike stand-alone systems placed beside individual machines, centralized systems serve all machines from a common location. This reduces space usage, power consumption and maintenance needs.
Key benefits include optimized coolant supply, reduced floor space usage (up to 50 percent), lower operational and maintenance costs and improved productivity through minimal downtime.
Yes. Centralized Coolant Filtration Systems use fewer pumps than stand-alone setups and can integrate VFDs (Variable Frequency Drives) to optimize power based on machine usage.
Yes. These systems are designed for low maintenance, requiring fewer spare parts, less storage and fewer operators. This results in overall cost efficiency.
Absolutely. LEX Technoaid offers integration with centralized chillers to ensure that connected machines receive coolant at the ideal operating temperature.
With features like stand-by pumps and reduced time for consumable replacement, centralized systems help minimize machine downtime and enhance production efficiency.
Yes. LEX’s centralized systems are designed to serve a wide range of machining operations across industries. They adapt to varying flow and pressure requirements.
You can save upto 50 percent of floor space compared to using multiple stand-alone filtration systems.
With over 30 years of experience, LEX Technoaid is one of India’s leading manufacturers. The company offers robust and customized coolant management solutions backed by proven reliability.
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