Double Deck Chip Conveyors
Double Deck Chip Conveyors
Lex Technoaid’s Double Deck Conveyors are designed to provide a single, reliable solution for managing all types of chips, including long, short, coiled, ferrous, and non-ferrous chips in demanding machining environments. Combining the functionality of both Hinged Belt Conveyors and Scraper Type Conveyors, these systems ensure maximum efficiency in chip removal while maintaining high coolant quality.
Our Double Deck Conveyor systems are widely used in CNC machining, gear manufacturing, and high-volume production setups where multiple chip types are generated during operations.
Key Features of Lex Technoaid Double Deck Conveyors
- Dual-Stage Chip Handling: Integrates two conveyor mechanisms in a single unit for handling mixed chip loads efficiently.
- Coolant Filtration Up to 100 Microns: Ensures a cleaner coolant supply without requiring additional filtration units.
- High Load Capacity: Designed to manage heavy chip loads in large-scale machining operations.
- Customizable Widths (250 mm to 1000 mm): Adapts to various machine setups and production requirements.
- Heavy-Duty Build: Built with robust materials to withstand continuous operation in industrial environments.
- Minimal Coolant Loss: Optimized design prevents coolant wastage during chip transportation.
Advantages of Using Double Deck Conveyors
- Versatile Chip Management: Efficiently handles mixed chip types in a single conveyor system.
- Space-Saving Design: Eliminates the need for multiple conveyors, reducing floor space usage.
- Improved Productivity: Minimizes downtime caused by chip accumulation and coolant contamination.
- Cost-Efficient Operation: Reduces maintenance frequency and consumable usage compared to separate conveyors.
Applications of Double Deck Conveyors
Lex Technoaid Double Deck Conveyors are ideal for:
- CNC Machining Centers
- Gear Shaping and Gear Grinding
- Milling and Broaching Machines
- Gun Drilling and Boring Operations
- High-volume Production Lines handling multiple chip types
Industries We Serve
Manufacturers trust our Double Deck Conveyor systems in:
- Automotive
Used in machining of transmission housings, crankshafts, and engine blocks where both long and short chips are produced simultaneously, ensuring smooth removal and clean coolant circulation. - Aerospace
Ideal for handling mixed ferrous and non-ferrous chips generated while machining titanium and aluminum alloy components, maintaining cleanliness and accuracy in high-precision environments. - Machine Tool Manufacturing
Integrated by OEMs into CNC and gear machining equipment for comprehensive chip handling, offering a single solution for varied chip types without additional filtration systems. - Heavy Machinery
Supports chip evacuation from large-scale boring and milling machines used in construction and industrial equipment production, managing heavy chip loads efficiently. - Defense
Used in machining complex components and hardened steel materials, ensuring uninterrupted chip flow and coolant clarity during high-volume weapon and ordnance manufacturing. - Pump and Valve Manufacturing
Removes multiple chip forms generated during drilling and boring of cast and stainless-steel housings, reducing maintenance downtime and improving coolant life. - Carbide Cutting Tools
Handles both powdery and coiled chips formed during grinding and shaping processes, ensuring effective chip evacuation without contaminating fine coolant systems. - Medical Device Manufacturing
Ensures clean removal of ferrous and non-ferrous chips generated during machining of surgical and diagnostic device components, maintaining hygiene and surface finish quality. - Railway and Food Processing Industries
Used in the manufacturing of rail components and stainless-steel food equipment, where efficient multi-type chip removal supports cleaner machining and longer coolant life.
FAQs - DOUBLE DECK CHIP CONVEYOR
A Double Deck Chip Conveyor is a chip-removal system that combines the functionality of a Hinged Belt Conveyor and a Scraper Type Conveyor in a single unit.
A Double Deck Chip Conveyor uses dual-stage chip handling to manage different chip forms generated during machining. The combined conveyor mechanisms support efficient removal of mixed chip loads.
A Double Deck Chip Conveyor combines Hinged Belt and Scraper Type Conveyor functionality. The combined design handles a wider range of chip types without requiring separate conveyors.
Lex Double Deck Chip Conveyors can handle long, short, coiled and powdery chips generated during machining operations.
Yes. Lex Double Deck Chip Conveyors are suitable for ferrous and non-ferrous chips generated from different workpiece materials.
Lex Double Deck Chip Conveyors provide coolant filtration up to 100 microns, helping maintain a cleaner coolant supply without requiring an additional filtration unit.
Lex Double Deck Chip Conveyors are available in customizable widths ranging from 250 mm to 1000 mm.
Yes. Lex Double Deck Chip Conveyors are designed to manage heavy chip loads in large-scale machining operations and high-volume production environments.
Yes. A Double Deck Chip Conveyor combines two chip-handling mechanisms in one system, eliminating the need for multiple conveyors and reducing floor-space usage.
Lex Double Deck Chip Conveyors use an optimized chip-transportation design that minimizes coolant wastage while removing chips from the machining process.
Lex Double Deck Chip Conveyors are suitable for CNC machining centres, gear shaping, gear grinding, milling, broaching, gun drilling, boring and high-volume production lines handling multiple chip types.
Lex Double Deck Chip Conveyors serve automotive, aerospace, machine tool manufacturing, heavy machinery, defence, pump and valve manufacturing, carbide cutting tools, medical device manufacturing, railway and food-processing industries.
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