Magnetic Chip Conveyors
Magnetic Chip Conveyors
Magnetic Chip Conveyors are designed for efficient removal of ferrous chips generated from machining processes like broaching, gear shaping, and milling. At Lex Technoaid, we provide high-performance Magnetic Conveyors that ensure smooth chip disposal, reduced coolant contamination, and increased productivity in modern machine shops. These conveyors can be equipped with rare-earth magnets, ferrite magnets, or a combination of both, depending on application requirements.
Key Features of Lex Centralized Filtration Systems
- Efficient Ferrous Chip Removal: Specifically designed to handle ferrous chips, including short, broken, and powdery types, improving machining output.
- High Inclination Capability: Can be installed at angles close to 90°, minimizing oil wastage during chip disposal.
- Custom Magnet Selection: Available with rare-earth or ferrite magnets for application-specific chip control.
- Durable Construction: Built with high-quality materials for long-lasting performance under continuous operations.
- Smooth Integration: Easily integrates with CNC machines, broaching, and gear shaping operations for seamless chip handling.
Technical Specifications of Magnetic Conveyors
- Capacity Range: 50–200 kg/hour (customizable as per setup).
- Conveyor Width: Starts from 190 mm onwards.
- Chip Type: Suitable for ferrous chips generated in dry or wet machining conditions.
- Inclination: Adjustable, with designs supporting up to 90°.
- Coolant Management: Reduces coolant carry-out, ensuring cleaner operations and lower fluid replacement costs.
Applications of Magnetic Conveyors
Our Magnetic Conveyors are widely used in:
- Broaching Machines – Efficiently removing ferrous chips from heavy-duty cutting operations.
- Gear Shaping and Milling Machines – Handling large volumes of short and powdery ferrous chips.
- CNC Machining Centers – Supporting automated chip removal to reduce downtime.
- Grinding and Drilling Units – Enhancing coolant cleanliness and chip evacuation efficiency.
Industries We Serve
Lex Technoaid’s Magnetic Chip Conveyors are trusted in:
- Automotive
Used in the machining of gears, shafts, and engine components, where continuous ferrous chip evacuation ensures higher tool life and improved coolant performance. - Aerospace
Handles steel and alloy chips from precision machining of turbine and landing gear components, maintaining coolant purity in critical aerospace operations. - Machine Tool Manufacturing
Integrated by OEMs in broaching, milling, and gear shaping machines to deliver built-in chip handling and coolant recovery efficiency. - Heavy Machinery
Ideal for high-volume ferrous chip removal in large milling and boring operations where heavy materials are machined continuously. - Defense
Supports machining of ferrous defense components, including weapon housings and armored parts, ensuring smooth and contamination-free chip disposal. - Pump and Valve Manufacturing
Removes iron and steel chips generated during machining of pump casings and valve housings, maintaining consistent coolant flow and operational stability. - Carbide Cutting Tool Production
Used in tool grinding and re-sharpening lines to collect ferrous particles, preventing contamination in coolant and improving filtration efficiency. - Medical Equipment Manufacturing
Ensures clean chip evacuation during machining of stainless-steel and alloy parts for surgical and diagnostic equipment, upholding hygiene and accuracy. - Railway Industry
Deployed in the machining of axles, couplers, and rail bogies, where ferrous chip management is crucial for continuous production and reduced downtime. - Food Processing (Ferrous Material Machining Applications)
Applied in the machining of stainless and mild steel components used in food-grade systems, helping maintain coolant hygiene and product safety standards.
FAQs - CENTRALIZED COOLANT FILTRATION SYSTEMS
A Centralized Coolant Filtration System is a single filtration unit designed to supply clean coolant to multiple machines across a shop floor, ensuring consistent pressure, temperature and clarity.
Unlike stand-alone systems placed beside individual machines, centralized systems serve all machines from a common location. This reduces space usage, power consumption and maintenance needs.
Key benefits include optimized coolant supply, reduced floor space usage (up to 50 percent), lower operational and maintenance costs and improved productivity through minimal downtime.
Yes. Centralized Coolant Filtration Systems use fewer pumps than stand-alone setups and can integrate VFDs (Variable Frequency Drives) to optimize power based on machine usage.
Yes. These systems are designed for low maintenance, requiring fewer spare parts, less storage and fewer operators. This results in overall cost efficiency.
Absolutely. LEX Technoaid offers integration with centralized chillers to ensure that connected machines receive coolant at the ideal operating temperature.
With features like stand-by pumps and reduced time for consumable replacement, centralized systems help minimize machine downtime and enhance production efficiency.
Yes. LEX’s centralized systems are designed to serve a wide range of machining operations across industries. They adapt to varying flow and pressure requirements.
You can save upto 50 percent of floor space compared to using multiple stand-alone filtration systems.
With over 30 years of experience, LEX Technoaid is one of India’s leading manufacturers. The company offers robust and customized coolant management solutions backed by proven reliability.
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